Showing posts with label kiln. Show all posts
Showing posts with label kiln. Show all posts

Tuesday, October 9, 2012

Fredericksburg Kiln Site


Sherds from the Fredericksburg site. From article: http://blogs.fredericksburg.com/newsdesk/2012/10/08/19th-century-pottery-site-is-major-find/
Some very exciting news from the Fredericksburg, Virginia area! A recently discovered kiln site in Fredericksburg will have the chance to be salvaged before the site is developed. This is an important aspect, because for the kiln project I have been working on there have been too many salvaged collections where the kiln wasn't found, or part of the collection was discarded, or only half of the site was able to excavated. As I tell people, for the thousands of potters we know were operating in America's history, the likely less than 200 kiln sites that have been saved/salvaged in earthenware and stoneware should be a sign of how important these sites and collections are.(Note: there has not been a comprehensive list of all of the excavated/salvaged/explored sites in America made. It would be really fun to compile, but probably a nightmare to try and locate where they are housed! Or depressing to know that they were thrown out -trust me on that one. I have seen over 30 stoneware sites in my project and a lot of other earthenware and mixed sites along the way). You can read more about the Fredericksburg site on the Fredericksburg News Desk link. The above smattering of fragments tells me so much exciting information that I cannot wait to see what else surfaces.
Francis Bell advertisement for opening a stoneware manufactory. From article: http://blogs.fredericksburg.com/newsdesk/2012/10/08/19th-century-pottery-site-is-major-find/

One of the most interesting aspects of this small collection from the site is the bisqued handle in the lower center section of the photo.The kiln sites I have seen in Virginia have had more bisque stoneware than the other sites I have seen elsewhere. I hope to explore this more someday, but I think it comes from the fact that several of those sites were making both earthenware and stoneware, and they created a great balance of their one kiln with the production of both materials. In the spring I am thinking to fire a load of earthenware in my salt kiln just to see what happens with the salt vapors and if the temperature will stay low enough so as not to create as much off-gassing. It could have also been from a very cool spot in the kiln, but if there is a lot of bisque ware coming out of the site, I think that will be a different story.
 Let's be hopeful that those salvaging the site are given ample time to perhaps find the kiln and collect as much material as they can! And that they save EVERYTHING because the importance of the object may not be noticeable until it is being cleaned and processed.

Thursday, August 9, 2012

Kiln Building Progress

Walls on the kiln about 1/2 way up!
Things are starting to look a little more kiln-like out at Emmaus Farm! I have been balancing making pots with building the kiln in order to (hopefully) fire the kiln shortly after finishing the construction.Getting in from the heat in the afternoon has been helpful, but trying to drag myself back out in the evening to work has been a struggle!
Chimney getting tied in to the back of the kiln
The base for the chimney ate up some time. This whole thing is like a big game of Tetris, trying to figure out where to place a brick without having to cut too much, and how to level everything out. Once that was out of the way things have been rolling a little more smoothly.
Base for the chimney
I have been grateful to my other half and my family who have been helping me clean brick, finish the roof over the kiln, cut brick, and generally keep me partially sane. I would estimate that between moving brick and throwing clay I have been handling between 700 and 1,000 pounds of materials each day. I am officially exhausted! In other news, we had a big storm the other day here in Liberty that resulted in a gorgeous full double rainbow just across the street from our house! These photos don't do justice to how beautiful it was, and don't show the second rainbow quite as well.


Tuesday, May 22, 2012

Catching Up, Show, and Scapes!

"Here's looking at you!"
Last week seemed like the week of playing "catch up" after being away, and getting ready for a show while playing catch up is a bear! I have not forgotten you, dear readers!
Base complete

Floor brick on
The kiln is coming along. Running around like a crazy person (the usual) has kept me from just knocking it out, but I am proud of the progression. Following these photos, the base for the chimney was poured and the block set over the weekend, so I will be tying in the chimney this coming weekend! 
Walls going up!

Door opening at front of kiln
Garlic scape!
Another exciting development on the farm is that we have had scapes on our hardneck garlic! We took some to the Greensboro Curb Farmer's Market last Saturday and should have more there this coming weekend! Scapes are the seed head of the garlic, which comes out in a loopy vine-like piece on the top of the garlic plant. It is a very subtle garlic flavor, and makes an exquisite pesto. I HIGHLY recommend getting your hands on some while they're around!
Pottery Fair on the Square
 The Pottery Fair on the Square at Old Salem went really well this past weekend. Thank you to those who made it out, and new friends and customers who stopped by! Great weather, and the big water cooler found a home. I'm intending to make a few more for the new kiln to try out some designs and styles.
Water Cooler
I am off to Yorktown, Virginia today to see the William Rogers kiln site once more in wrapping up my research and in preparation for a lecture I am doing in June. If you have any interest in Virginia earthenware, there's still time to register for the 2012 Virginia Decorative Arts Seminar entitled, "Earthenware of the Old Dominion"!

Wednesday, May 16, 2012

Weekend Away and More KILN BUILDING!


I spent this last weekend away at Valle Crucis in the mountains at a wedding. Part of the weekend was spent in the rocking chairs as photographed above, and part of the weekend (outside of the FANTASTIC wedding!) was spent looking at beautiful scenery such as this:
Valley behind the Mast General Store

Reception table at the wedding overlooking the mountains

Waterfall above the Valle Crucis Conference Center
I played catch up and got some rest on Monday, then it was back to work! Today Joseph came and helped some more with the kiln building. A lot of progress was made today! The base is done and the walls are going up! This is a going to be a big beast of a kiln!
I am very excited. My reflection on building a kiln though is connected to my weekend away at a wedding. Building a kiln is like getting married. It can be expensive, possibly nerve wracking, you may not know whether it will work out forever, you may not always get along, but by golly, it's a fixture of your life now!
Here are some photos of today's work:
Base of kiln finished

Floor brick going in, dry stacked

Joseph laying the brick in as the walls go up!

Door opening of the future kiln!



Saturday, April 7, 2012

Exciting News, Kiln Prep, and Small Stuff


 I recently received a project grant! With support of the North Carolina Arts Council and the partnering arts councils of the Central Piedmont Regional Artists Hub Program I will be building my wood-firing kiln! With the kiln shed coming along well I hope to begin construction on the kiln in May!
Wadding from previous kiln firing with "Heindl" imprinted on them
At Joseph's we have been prepping the big anagama kiln for firing in a few weeks. I was recently cleaning the interior of the kiln and found the pieces of wadding pictured above, left over from the last firing. They were from the bottoms of two of my pots, with my last name imprinted on the wadding!

Small bits of glass stuck into the sides of the mugs. Ash glaze went over these mugs on the outside- should be lovely!

Trying some white slip trailing to go under the ash glaze
It's down to the last week of making pots for the kiln, and this coming week will just be very small things to tuck in around the larger pieces. I have been making mugs for several days last week. Making thin walls on the pots and glazing them raw still makes me a bit nervous, but I am feeling better about it!
Mark your calendars, the kiln opening is May 5-6 and 12-13!

Tuesday, April 3, 2012

Busy Week

Pottery display at Catawba
It has been a busy week (or so) since returning from Catawba Valley! It was a good show and was nice to see a mix of curators and collectors attending, as well as potters and antiques people. I think my goal for next year will be to have a few big eye-catching pieces to lure people in!
Display at Catawba Valley

Brenda in her booth at Catawba
We just wrapped up a really great work weekend on the farm getting the kiln/machine shed built. It is really amazing to see things coming together and being one step closer to building my kiln!
Almost all of the headers up, rafters sorted
We got our recently purchased blueberry plants in the ground over the weekend as well. Sixteen! They are two years old, so next year we will be able to eat them!

Things at Joseph's are starting to wind down as we started making smaller items to fill the kiln. We'll be loading the big beast in a few weeks and firing the weekend of the 21st. I made a few more low, wide platters last week just for practice and good measure. 

Thursday, March 22, 2012

Fresh Pots for Catawba Valley!


I just unloaded the small kiln on Wednesday and have had a day or so of rampant packing and pricing! Took some photographs of a few pieces that are heading with me to the Catawba Valley Pottery and Antiques Festival this weekend!
This piece with the blue decoration is one of those pots you really wish you could just hoard, but I like for my pots to find good homes, so it is going. It just means I have to make more of them like this!
The ash glaze did decently in the hotter parts of the small gas kiln. The jar above has a little dry spot on one side, but I'm not too worried about it. I like how the white slip came through!


And the teapots and slip trailed dishes that were fired in Joseph's small wood kiln turned out well. It is nice to have some fresh new pieces to take to a show!

Tuesday, March 6, 2012

Kilns Gone Wrong

Earthenware separating bars, Piercy Pottery site. Courtesy, Alexandria Archaeology Museum
There are archaeological sites where evidence of the production of stoneware and earthenware are found. Often these sites are called "transitional" with the implication that the potters were moving from working with earthenware to stoneware. However, my thoughts are that many of the potters, particularly in regions with less potters, or with higher levels of competition, met the market demands by making both either simultaneously or attempting to make both at some point in their production. For example, the William Rogers site in Yorktown, Virginia was making both stoneware and earthenware. There are certainly numerous sites where the potters did in fact move from earthenware to stoneware, such as the Thompson potters in Morgantown, West Virginia (on which topic I highly recommend an article on these potters in the 2011 Ceramics in America).
REALLY overfired bar used on the top of a jug -- the ring in the middle was the top of a jug! Piercy Pottery site. Courtesy, Alexandria Archaeology Museum

Closeup of the melted bar. Piercy Pottery site. Courtesy, Alexandria Archaeology Museum
The (nerdy) humorous thing is to see archaeological evidence that potters who may have been more familiar with one material (i.e. earthenware), may not have been familiar with the other (i.e. stoneware). Which explains why sometimes you read about potters being brought in for their expertise in one material or another. For example, when I was recently at the Alexandria Archaeology Museum, I saw a collection from the Piercy Pottery site. This was primarily an earthenware production site, but there was some evidence of stoneware production as well. I should say that there is speculation that because the amount of stoneware wasters are so low, the attempts at stoneware production were made in the late 18th-century when the site was rented by another potter who went on to make both earthenware and stoneware. Either way, the wasters revealed that at some point their stoneware attempts went horribly wrong! The stoneware separator bars they made are also some of the thickest bars I have seen yet, which is not surprising after seeing their earthenware separator bars (first photo at top). 
On left, bisque stoneware separator bar and fired salted separator bar on right. Piercy Pottery site. Courtesy, Alexandria Archaeology Museum
Their method of stacking the stoneware pottery seems more precarious, too. Typically, one wants to balance the weight of the pieces over another, placing rims, bases, and other points of weight on top of each other.
Bar adhered to base of jar, with indentation showing where the rim of another jar rested during firing. Piercy Pottery site. Courtesy, Alexandria Archaeology Museum

How the base of the jar rested above the rim of the other vessel-- off center! Piercy Pottery site. Courtesy, Alexandria Archaeology Museum
I said that this was humorous because I reflect on these pieces both as a potter and as a scholar. As a potter, I can only imagine the horror on the workers' faces when they opened the kiln and their experiment had gone horribly wrong (been there, done that!). I chuckle sometimes because I think there were a lot of "oh, poop!" moments historically, just like there are in contemporary potters' lives. And as a scholar, I reflect on the attempts of pottery production sites to challenge an import market, a growing population of potteries, and the changes in the uses of utilitarian vessels and forms.
For more information on the Piercy Pottery site, be sure to check out Barbara Magid and Bernard K. Means' article in the 2003 Ceramics in America. You can read the text here, but you miss the beautiful photos!

Thursday, March 1, 2012

Counting Posts


When we put one more post in the ground this morning I could not help the Sesame Street kid in me and thought, "Two posts, ah, ah, ah!" Just like Count von Count. One step closer to the kiln/machine shed! And in case you are wondering, the tree branches sticking out of the center two holes are for liability to keep someone from stepping in the holes!
Two posts in the ground!

Monday, February 27, 2012

True Kiln Opening - Video

Here is a video I made last week after Joseph and I opened up the small wood kiln. This is a true kiln opening, not just a pottery sale! This video is also on YouTube, but for some reason I cannot upload the video into my blog at this time!

Sunday, February 26, 2012

White Clay and the Kiln Shed!

A few weeks ago we started leveling the ground out at the farm for the kiln/machine shed. It took a little while, but was ready enough to start putting holes in the ground!
Grading the surface

Leveled out

Last weekend we drilled holes (thank goodness we didn't have to hand dig them) about 3.5 feet in the ground. We were going to go deeper, but the drill did not go down much further and the clay was a bit of a bear.
Drilling


Now, mind you, the clay was a bear to those at the site who were NOT potters. Because the most exciting thing (to me) of the day was hitting white clay at the bottom of the holes! My brother was laughing at me I was so giddy! I do not know yet whether it is a stoneware clay, but I suspect that if the Loy potters just east of me (or southeast) had stoneware in the 19th-century, then it could be! I am hopeful and very excited! 
Photo inside of a post hole with white clay in the upper-right corner of the hole

White clay!

My other half devised an attachment for the chainsaw in order to saw posts from cedar trees on our property.
Attachment

Sawing posts

Before the day was done last weekend, we put one post in the ground with three more holes dug out! It's a start!
First post in the ground!